Centralized cutting fluid supply system, filtration and purification, automatic proportioning, PLC program control
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Cutting Fluid Centralized Supply SystemFiltration and PurificationAutomatic ProportioningPLC Program Control
When it comes to realizing the supply of cutting fluid for machine tools, most people would probably think of the cutting fluid centralized supply system. The function of the cutting fluid centralized supply system is to pour the cutting fluid used for processing in the workshop into a large pool, and then transport the cutting fluid to each machine tool equipment through the delivery of the liquid tank. The number of main equipment can be confirmed according to the production capacity, and then the required flow rate of cutting fluid can be determined to build a centralized supply system of appropriate scale. The current mainstream is upper-row and upper-supply, with all pipelines laid overhead from above.
The main advantages of the centralized supply system are that it can effectively remove the floating oil and metal particles in the grinding fluid through filtration, and carry out continuous circulation removal. Regularly inspect the quality and, based on these inspection results, use additives or add stock solution in a planned manner. These are important factors that make the centralized system effectively extend the service life of the cutting fluid. This also reduces the waste liquid treatment of water-soluble grinding fluid.
The centralized filtration and cooling system is a machine that adopts large circulation, large flow rate, and large-stroke liquid return. The heat of the cutting fluid dissipates quickly, the temperature of the supply system is low, and internal circulation is set during the shutdown period, so that the large-flow cutting fluid can flow uninterruptedly, effectively inhibiting the growth of bacteria. At the same time, it is easy to realize automatic control of the performance indicators of the cutting fluid, ensuring the quality of the cutting fluid. In addition, using a centralized supply system for cutting fluid can centrally filter the cutting fluid, remove metal debris and other impurities and oil substances in the cutting fluid, and extend the service life of the cutting fluid. At the same time, the filtered cutting fluid can be recycled, reducing the cost of using cutting fluid, saving resources and protecting the environment.
The forms that can be adopted for the supply and return of the cutting fluid centralized filtration system can be divided into the following three types according to the plant conditions and the properties of the cutting fluid:
1. Overhead supply and return through trench scrap removal, namely upper supply and ground drainage;
2. Both supply and return are overhead pipelines, namely upper row and upper supply; this makes full use of the three-dimensional space of the plant, has the smallest floor area, and compact machine tool layout. Most newly built factories adopt this solution now
3. Both the supply pipe and the return system are located in the trench; for details, you can pay attention to Youteng Environmental Protection
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